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Global Mining Operator

From ~35% process conformance to a costed improvement roadmap

How process mining turned procure-to-pay and maintenance variance from an unknown into a managed number, using SAP data the business already had.

~35%
of transactions initially followed the defined process
100%
of process variants surfaced and made visible
1 to 2 weeks
to first insight, using existing SAP data
About The Company

A global mining group ran core operations through SAP, across procure-to-pay and plant maintenance. On paper the processes were well defined. In reality, no one could see how closely day-to-day work matched the intended design, or what the gap was costing in delays, rework and control.

The Challenge

Leadership suspected variance but could not quantify it. Standard reports showed outcomes, not the paths work actually took through the system.

Main problems identified were:
  • Bottlenecks, workarounds and rework loops stayed invisible
  • No visibility into which process variants were actually running
  • Any improvement effort would have been guesswork, and any investment case hard to defend
What We Did

We mined the SAP event logs already generated across procure-to-pay and plant maintenance, reconstructing how the process actually ran, every variant, exception and deviation, directly from the transaction data.

Delivered with:
  • No new platform to buy, install or maintain
  • No data migration, we worked with data already in SAP
  • Everything run inside the client's own environment
What We Delivered

We found that only around 35% of transactions followed the defined process. Instead of handing over a report, we delivered two things the business could act on: a costed, prioritised improvement roadmap that put a value against each opportunity, and a live conformance view that tracks how closely the process is followed over time. Process variance went from an unknown to a number the business can manage.

Results

~35% conformance uncovered, a baseline the business had never had.

100% of process variants surfaced and made visible.

1 to 2 weeks to first insight, using existing SAP data and no new platform.

A costed, prioritised roadmap and a live conformance view, ready to drive the next phase of improvement.

How It Was Delivered
Technology

Process mining on existing SAP event data, using leading process intelligence platforms.

Approach

Our Discover, Analyse, Act method.

Footprint

Zero new platforms, analysis run inside the client environment.

This is what starting with evidence looks like

If a core process feels expensive, slow or hard to control, we can show you where and what it is costing, fast.